Weather-guard 1200 User Manual
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MODEL 1200 FULL SIZE TRUCK
MODEL 1205 COMPACT SIZE TRUCK
INSTALLATION MANUAL
LIMITED WARRANTY
This LIMITED WARRANTY is madebyKnaackManufacturingCompany, 420 E. TerraCottaAve.,Crystal
Lake,Illinois totheoriginalretailpurchaserof KNAACK
or WEATHER GUARD Equipmentproducts.
KNAACKMANUFACTURING COMPANY WARRANTS THAT KNAACKOR WEATHER GUARD
EQUIPMENT WILL BE FREE FROM DEFECTS IN MATERIAL ANDWORKMANSHIP FOR A PERIOD OF
TWO (2)YEARS FROM DATE OF PURCHASE BY THE ORIGINAL RETAIL PURCHASER.
If, beforetheexpirationof theWarrantyperiod,purchaserdiscoversthattheKNAACKor
WEATHER GUARD Equipmentfails to fulfill theWarranty, purchasershall contactKnaackManufacturing
Companytomakearrangementsfor aninspectionoftheproduct. If KnaackMfg.Co.determinesa
defectexists, KnaackMfg.Co.shall, atits optionandexpense,repairor r eplaceanydefectivepart.
All Warrantyrepairsshall bemadebyanauthorizedKNAACKEquipmentdealeror KnaackMfg.Co.
approvedservicecompany.
This Warrantyshall notapplyif theKNAACKor WEAT HER GUARDEquipmenthas beensubjectedto
misuse, abnormalserviceor handling,impropermaintenance,or alterationsmadeby anyoneotherthan
aKNAACKor WEAT HER GUARDEquipmentdealeror aKnaackMfg.Co.approvedservicecompany.
THE WARRANTY PRINTED ABOVEIS THE ONLY WARRANTY APPLICABLE TO THIS PURCHASE.
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED
WARRANTIES OF MERCHANTABILITY ANDFITNESS FOR APARTICULAR PURPOSE ARE HEREBY
DISCLAIMED.
KNAACKMANUFACTURING COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGESARISING OUT OF ANY BREACH OF THIS WARRANTY. NOR SHALL
THE DAMAGESEXCEED THE RETURN AMOUNT OF THE PURCHASE PRICE PAID BY THE ORIGINAL
PURCHASER.
This Warrantyis in lieu ofall Warrantiesexpress or implied.The terms of this Warrantyshall notbe
modifiedby anyparty, theirsuccessors or assigns. This Warrantygivesyouspecificlegalrights, and
youmayalsohaveotherrights whichvaryfromstatetostate.
- ATTENTION -
Read and understand all instructions and warnings before installing and using this
product. Confirm contents of the shipping carton with the "Parts Identification" page
before beginning installation. If a part is missing, or if you have any questions,
please call WEATHER GUARD
® customer service at 1-800-456-7865.
WARNING
This product is only intended for, and only safe for, transporting ladders, lumber,
pipe and other similar materials. It is the responsibility of the user to secure these
materials to the rack before transporting. Any modifications made to this product,
or use of this product for any other purpose than its intended use, could create a
hazardous condition that can cause serious personal injury or property damage.
Ladders must be secured per ANSI standard A142.2-1990 paragraph 8.4.4. Ladder
damage will occur from road shock and vehicle vibration if the ladder is not properly
secured to the ladder rack. Bouncing and side to side motion of a improperly
secured ladder will cause wear and weaken the ladder. Using a damaged ladder
could lead to a structural collapse and could result in a serious injury or death.
KNAACK MANUFACTURING COMPANY
420 E. TERRA COTTA AVENUE, CRYSTAL LAKE, ILLINOIS, USA 60014
815-459-6020, [email protected]
© 2003 Knaack Manufacturing Company
- NOTICE -
Any modification or unintended use of this product shall immediately void all
manufacturers warranties. Manufacturer disclaims all liability for injuries to persons
or property resulting from any modification to, or unintended use of this product.
Some vehicle manufacturers require a reinforcing kit, available through the vehicle
dealership, to be installed on the truck bed prior to mounting any kind of rack or tool
box. Contact your dealership to see if your vehicle requires a reinforcing kit before
installation.
CAUTION
Never load your rack to exceed the safe capacity of your vehicle. Heavy loads when
carried high can dangerously alter the center of gravity of your vehicle. Consult your
vehicle owners manual for specifications on load ratings and recommendations
from the vehicle manufacturer regarding installation of aftermarket racks and tool
boxes.
Approximate Assembly and Installation Time:
60 min. (1 hr.) depending on truck equipment installation experience.
The Model 1200 and 1205 are design to be installed on a truck bed without a
traditional plastic bed liner. Installation is possible with minimal trimming with
an under-the-rail plastic bed liner. Excessive trimming will be required with an
over-the-rail plastic bed liner. Spray-On bed liners do not interfere with the in-
stallation of the Model 1200 or 1205.
BED LINER NOTE
Load capacity: Up to 800 lbs. evenly distributed.
WEATHER GUARD® products are protected by one or more of the following patents or trademarks:
U.S. - 4509787, 842268, 1661625, 1663369, 2228051, 2434963; U.K. - 1400720; NZ - 296049;
Aus. - 761964; Canada - 1218968, 282725.
Part No. 24-0154 Rev. 11/03
Summary of Contents
Page 1 - INSTALLATION MANUAL
Page 1 of 8MODEL 1200 FULL SIZE TRUCKMODEL 1205 COMPACT SIZE TRUCKINSTALLATION MANUALLIMITED WARRANTYThis LIMITED WARRANTY is madebyKnaackManufactur
Page 2
Page 2 of 8Part D (Qty. 1)Driver SideFront LegReplacement Part #7605Part E (Qty. 1)Passenger SideFront LegReplacement Part #7606Part G (Qty. 2)Univ
Page 3 - IMPORTANT!
Page 3 of 8The ladder stops are designed to slide theentire length of the cross member. Oncein the desired location, lock ladder stopsin place by lif
Page 4 - STEP SIX
Page 4 of 8"A"PART DPART BPART EUsing a torque wrench tighten the 5/16-18fasteners to 15 foot pounds at the dimen-sion shown in the chart t
Page 5 - STEP NINE
Page 5 of 8Place mounting pads, Part H, on top ofthe truck bed rails. Cut the notch into themounting pad. Place the front assembly,from Step Six, on
Page 6 - STEP TEN
Page 6 of 8With the tailgate closed place themounting pads, Part H, on top of the truckbed rails. Tape in place the mountingwedge, Part I, on top of
Page 7 - Installation is
Page 7 of 8With the tailgate open, slide the rear crossmember assembly, from Step Six, into themounting rail channels with the logo facingtowards the
Page 8
Page 8 of 8Tool Box Mounting ProcedureIf a bed rail mounted tool box is to be in-stalled with the Model 1200 or 1205, usethe 1/4" thick shims,
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