Weather-guard Model 280-3-01 EZ-GLIDE® System, High-Roof User Manual download pdf

Read and understand all WARNINGS, DANGERS, NOTICES and instructions before assembly and installation.

This product is only intended and only safe for transporting ladders. It is the responsibility of the user to secure these

materials to the rack before transporting.

Ladders must be secured per ANSI standard A142.2-1990 paragraph 8.4.4. Ladder damage will occur from road shock

and vehicle vibration if the ladder is not properly secured to the ladder rack. Bouncing and side to side motion of an

improperly secured ladder will cause wear and weaken the ladder. Using a damaged ladder could lead to structural collapse

resulting in serious injury or death. Place ladder in a raised position before transporting. Driving with rack in lowered

position may cause serious injury or damage to vehicle, ladder, rack or persons.

Any modiﬁcation or unintended use of this product shall immediately void all manufacturers warranties. Manufacturer dis-

claims all liability for injuries to persons or property resulting from any modiﬁcation to, or unintended use of this product.

Never load your rack to exceed the safe capacity of your vehicle. Heavy loads when carried high can dangerously alter the

center of gravity.

Loads should be approximately centered front to rear. Failure to do this will cause damage to the vehicle roof. Long loads

that extend out the rear of the vehicle will prevent the rear hatch from fully opening and cause damage if attempted.

I N S T A L L A T I O N M A N U A L

HIGH ROOF SPRINTER PASSENGER SIDE EZ-GLIDE®

SYSTEM ALUMINUM DROP DOWN LADDER RACK

MODEL 280-3-01

WARNING

ASSEMBLY INSTRUCTONS

Part No. 24-0265 REV. B ECN 5315 05/13

-ATTENTION-

-NOTICE-

CAUTION

TOOLS REQUIRED

• Open or Box End Wrench 9/16", 1/2"

• 3/8" Drive Socket 9/16", 1/2"

• 3/8" Drive Ratchet

• Phillips Screwdriver (Large)

• Needle Nose Pliers

• 3/8" Drive Torque Wrench (in. lbs.)

• Tape Measure

• Flat Screwdriver (Small)

PARTS LIST

See Page 2

• Front Cross-Member Assembly

• Rear Cross-Member Assembly

• Drive shaft/Handle Assembly

• Lower Handle Section

• Upper Handle Section

• Cylinder

• Front Drive Tube

• Center Drive Tube

• Ladder Support

• Ladder Stop

• 4-Mounting Brackets

• 2-Black Plastic Bushings

• 2-White Plastic Bushings

• Tube E-6000 Sealant

• 15- 1" Dia. Vinyl Hole Covers

1 HRR ROTATION KIT:

2 3/8-16 x 2-1/4" Hex Hd. Bolt

2 3/8-16 Nylon Lock Nut

7 3/8" Flat Washer

4 5/16-18 x 2" Hex Hd. Bolt

10 5/16-18 Nylon Lock Nut

16 5/16" Flat Washer

1 5/16-18 x 4-1/2" Hex Hd. Bolt

1 5/16-18 x 1" Hex Hd. Bolt

1 Aluminum Bushing

1 Clevis Pin (1")

1 Clevis Pin (1-1/2")

1 Cotter Pin

1 Bushing Lubricant Tube

2 5/16-18 x 2-1/4" Phillips Flat Hd.

Screw

2 5/16-18 x 2-3/4" Hex Hd. Bolt

1 CHANNEL MOUNTING KIT:

8 5/16-18 x 2-1/2" Hex Hd. Bolt

4 5/16-18 x 1-1/4" Hex Hd. Bolt

8 5/16-18 Nylon Lock Nut

20 5/16" Flat Washer

4 Strip Nuts

4 5/16" Lock Washer

Approximate Assembly and Installation time:

120 min. per unit (2 hr.) Depending on van equipment installation experience

IMPORTANT BEFORE YOU BEGIN

Read these instructions and warnings completely before installation.

HARDWARE KITS

See Page 3

Check these kits to be sure the following parts are included:

1 2 3 4 5 6 ... 14 15

Summary of Contents

Page 1 - -NOTICE

1Read and understand all WARNINGS, DANGERS, NOTICES and instructions before assembly and installation.This product is only intended and only safe for

Page 2

10FRONT TO REAR DRIVE TUBE ASSEMBLYSTEP 11Determine desired front to rear length from the chart shown above(5' or 6' or 7' or 8')

Page 3 - FASTENER CHART

11STEP 14Slide Lower Handle Section (A) into Upper Handle Section (B) and locate desired handle length. Align holes and insert 1-1/2" Clevis Pin

Page 4 - With Rear Slide Down

12VEHICLE MOUNTING PROCEDURE

Page 5

13STEP 15 (4 Places)Attach the Mounting Bracket (A) to the Cross-Member (B) (Drivers Side Shown) with the 5/16-18 Fasteners.(B)(A)(2) 5/16-18 Nylon L

Page 6

14STEP 21Adjust the ﬂow control screw on the cylinder per the instruction decal on the drive shaft handle tube until the ladder operates smoothly as y

Page 7 - FRONT ROTATION ASSEMBLY

15Product fits based on vehicle design available at the revision date. Vehicle manufacturers may change specs after the revision date, so if you have

Page 8

2Front Cross-Member AssemblyQty. 1Rear Cross-Member AssemblyWith Rear Slide DownQty. 1Driveshaft/Handle AssemblyQty. 1Lower Handle SectionQty. 1Upper

Page 9

3FASTENER CHARTAluminum BushingCotter PinClevis Pin (1")Clevis Pin (1-1/2")5/16-18 Nylon Lock Nut3/8-16 Nylon Lock Nut5/16-18 x 4-1/2"

Page 10

4REAR ROTATION ASSEMBLYWith Rear Slide Down

Page 11

5STEP 1 Slide a White Plastic Bushing (A) into the Pivot Arm (B) as shown.(A)(B)STEP 2 Use the supplied lubricant and coat the pre-assembled Black Pl

Page 12 - VEHICLE MOUNTING PROCEDURE

6Cotter Pin1" Clevis PinNOTE: Turn the Flow Control counter clockwise to release pressure. Adjust Flow Con-trol Screw Per Instruction Decal On H

Page 13

7FRONT ROTATION ASSEMBLY

Page 14 - CAUTION

8STEP 6Slide a White Plastic Bushing (A) into the Pivot Arm (B) as shown.(A)(B)STEP 7 Use the supplied lubricant and coat the pre-assembled Black Pla

Page 15 - Replacement Parts

9STEP 9Place the Ladder Support (A) on top of the Connecting Tube (B) and install the 5/16-18 x 2-3/4" Fastener.(A)(B)5/16-18 x 2-3/4" Hex H

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Weather-guard Model 280-3-01 EZ-GLIDE® System, High-Roof User Manual

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