Weather-guard Model 225-3 Accessory Cross Member, Compact User Manual

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Model 225-3 Accessory Center Crossmember
for Models 223-3 & 224-3
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS
BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.
WWW.WEATHERGUARD.COM
VAN STORAGE SOLUTIONS
INSTALLATION TIME
Approximate installation time: 30 minutes per unit (0.5 hours) depending on van equipment installation experience.
FOR THE WAY YOU WORK
Part No. 24-0165 Rev B 10/11 (ECN 5026)
DESCRIPTION
QTY.
Installation Tool
1
1/4-20 Blind Fastener
4
1/4-20 x 2-1/4" Blk. Ox. Bolt
1
5/16-18 Nylon Lock Nut
6
1/4" Lock Washer
6
1/4" Flat Washer
8
BOLT KITS
Bolt Kit #32-0016 is provided with the 225-3. Check this bolt kit to be sure the following parts are included:
INSTALLATION MANUAL
WARNING
This product is only intended for, and only designed for, transporting ladders, lumber, pipe and other similar materials. It is the
responsibility of the user to secure these materials to the rack be fore transporting. Any modications made to this product, or use of
this product for any other purpose than its intended use, could create a hazardous condition that can cause serious personal injury
or property damage. Failure to comply could result in death or serious body injury.
– NOTICE –
Any modication or unintended use of this product shall immediately void all manufacturers warranties. Manufacturer disclaims all
liability for injuries to persons or property resulting from any modication to, or unintended use of this product.
CAUTION
To keep debris out of your eyes always wear protective eye wear. Do not apply too much pressure when drilling. Too much pressure
may cause dimples in the roof around the holes. Also, there may be a danger of penetrating the interior head liner. Failure to heed
this warning will result in death or serious injury.
TOOLS REQUIRED
Electric Drill
9/32 & &13/32" Drill Bits
Straight board (long enough to span
the Crossmembers of your rack)
Ratchet Wrench
1/2" Socket (deep well preferred)
7/16" Socket
3/8" Socket
3" Socket Extension
7/16 & Open or Box End Wrench
9/16 & Open or Box End Wrench
Ruler
DESCRIPTION
QTY.
1/4" Flat Washer (yellow)
1
1/4-20 x 1-1/2" Hex Hd. Bolt
4
5/16-18 x 7/8" Carriage Bolt
6
1 oz. Tube E-6000 Sealant
1
Spacer - 1/8" thick
4
1/4-20 Nylon Lock Nut
4
PARTS LIST
1- Crossmember
2- Mounting Bracket
2- Mounting Pad
2- Clamp Bar
2- 221 Stand
*24-0165*
3/8 Flat
Washer
5/16 Flat
Washer
5/16-1810-24 3/8-16
3/8-16 x 3/4
Thrd. Cutting
Bolt
10-24 x 2-3/4
Slotted Head
Screw
3/8-16 x 1-1/4
Carriage Bolt
3/8-16 x 1-1/2
Carriage Bolt
5/16-18 x 1
Carriage Bolt
5/16-18 x 2
Carriage Bolt
Bolt Chart
5/16-18 x 1-1/2
Carriage Bolt
5/16-18 x 1-1/4
Carriage Bolt
5/16-18 x 3/4
Carriage Bolt
5/16-18 x 2-1/4
Carriage Bolt
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Summary of Contents

Page 1 - INSTALLATION MANUAL

1Model 225-3 Accessory Center Crossmemberfor Models 223-3 & 224-3ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE ASSEM

Page 2 - INSTALLATION INSTRUCTIONS

2STEP 1. Remove the two #10-24 Screws that hold the front and rear side rails together. Unbolt and remove both front rails from the front Crossmember.

Page 3

3STEP 3. Loosely fasten the Stands to the Crossmembers.STEP 4. Adjust then tighten the Stand Assemblies to the following dimensions:Chevy Astro/GMC Sa

Page 4 - 9/16” Wrench

4Flat Washer9/16” WrenchInstallation ToolBlind FastenerBlack Oxide Bolt7/16” Wrench (Or 7/16” Socket)INSTALLATION INSTRUCTIONS USING BLIND FASTENERSS

Page 5 - *24-0165*

5KNAACK LLC LIMITED LIFETIME WARRANTY FOR WEATHER GUARD® PRODUCTSWEATHER GUARD® Products — Limited Lifetime Warranty (Purchased on or after 1/1/2009)

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